The 120 TPH (Tons Per Hour) stone crushing plant capacity occupies a sweet spot in high-volume aggregate production. It is large enough to comfortably supply multiple national highway projects (NHAI) and major concrete batching plants simultaneously, yet compact enough to retain excellent thermodynamic and operational cost efficiency. SREW's custom 120 TPH crushing loops feature high-manganese alloy components to guarantee uninterrupted production cycles.
1. 120 TPH High-Volume Plant Layout
To produce NHAI-grade cubical aggregate shapes at a steady 120 TPH output, a primary jaw crusher paired with an automated hydraulic cone crusher is the absolute industry gold standard. The SREW modular setup consists of:
- Feeder: SREW GF-1100 x 4000 Grizzly Feeder with adjustable bars.
- Primary stage: SREW Heavy Duty Jaw Crusher Model JS-3218 (Feed size up to 550mm).
- Secondary stage: SREW Single Cylinder Hydraulic Cone Crusher Model S-1300 with intelligent CSS control.
- Classifier: SREW 4-Deck High Efficiency Vibrating Screen VS-1854.
- Material Logistics: Heavy channel belt conveyor network (widths 800mm and 1000mm).
2. 120 TPH Machinery CAPEX Ledger
This table lists SREW factory prices for the complete 120 TPH aggregate machinery suite. Civil structure columns, concrete foundations, and power grid costs are priced per site requirements.
| Equipment Component | Specifications / Sizing | Estimated Cost (INR Lakhs) |
|---|---|---|
| Primary Feeder & Structure | Hopper + GF-1100 x 4000 Grizzly | ₹9.50 L |
| SREW Primary Jaw Crusher | Model JS-3218 (High flywheels, 90 kW) | ₹26.00 L |
| SREW Hydraulic Cone Crusher | Model S-1300 (PLC integration, 132 kW) | ₹46.50 L |
| SREW High Amplitude Screen | Model VS-1854 (4-Deck, 1.8m x 5.4m) | ₹14.80 L |
| Conveyor Grid (7 Lines) | Width 800-1000mm, heavy structural frame | ₹10.50 L |
| Electrical & Smart PLC Board | PLC automated control board + copper cabling | ₹7.80 L |
| Total Turnkey Machinery Cost | OEM Aggregate Sizing | ₹115.10 Lakhs |
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