A 200 TPH (Tons Per Hour) stone crushing plant represents a full-scale industrial aggregate manufacturing enterprise. Operating at this scale is highly profitable, allowing operators to secure bulk supply contracts for high-speed expressways, large-scale metropolitan housing construction, and commercial concrete manufacturing. Achieving a reliable 200 TPH output requires state-of-the-art machinery, hydraulic automation, and heavy structural engineering. This guide details SREW's turnkey 200 TPH CAPEX breakdown and technical specifications.
1. Enterprise-Grade 200 TPH Equipment Blueprint
A continuous 200 TPH output demands high-amplitude machinery and robust feed capacities. The optimal three-stage crushing circuit designed by SREW includes:
- Primary Station: Heavy-Duty GF-1200 x 4500 Grizzly Feeder feeding an SREW JS-3624 Primary Jaw Crusher (accepts feed size up to 650mm).
- Secondary Station: SREW High Performance Multi-Cylinder Hydraulic Cone Crusher Model MC-250 (185 kW) for reliable size reduction.
- Tertiary Station (Optional for Sand): SREW VSI M-Sand Machine (VSI-9000) for precise aggregate shaping and fine sand production.
- Screening Station: SREW 4-Deck Heavy Vibrating Screen (VS-2060) classifying aggregates with extreme precision.
- Logistics Network: Heavy channel belt conveyor network (widths 1000mm and 1200mm).
2. 200 TPH Complete Machinery CAPEX Ledger
This table outlines the typical investment required for SREW's high-capacity 200 TPH machinery suite. Prices represent factory-gate pricing with standard warranty packages.
| Equipment Component | Specifications / Sizing | Estimated Cost (INR Lakhs) |
|---|---|---|
| Primary Feeder & Hopper | 8m³ heavy hopper + GF-1200 x 4500 Feeder | ₹12.50 L |
| SREW Primary Jaw Crusher | Model JS-3624 (Cast steel frame, 110 kW) | ₹38.00 L |
| SREW MC-250 Cone Crusher | Multi-cylinder hydraulic automation (185 kW) | ₹64.00 L |
| SREW High Efficiency Screen | Model VS-2060 (4-Deck, 2.0m x 6.0m) | ₹19.50 L |
| Conveyor Grid (8 Lines) | Width 1000-1200mm, heavy structural frame | ₹14.80 L |
| Electrical & Smart PLC Control Panel | Automated PLC system with touch screen | ₹10.50 L |
| Total Machinery Cost (Turnkey) | Enterprise EPC Sizing | ₹159.30 Lakhs |
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