A 50 TPH (Tons Per Hour) stone crushing plant represents the perfect entry point for small-to-medium quarry operators, road contractors, and regional aggregate suppliers. Balancing a compact footprint with high-quality cubical yield, a well-engineered 50 TPH crushing loop delivers low capital expenditure (CAPEX) while maintaining substantial margins. This guide breaks down the detailed cost sheets, core machinery setup, and returns analysis for modern 50 TPH plants.
1. Complete 50 TPH Plant Equipment Layout
A standard 50 TPH crushing circuit requires a robust two-stage crushing configuration to ensure appropriate size reduction, high throughput, and reliable output shape. For medium-hard basalt or granite quarrying, the optimal equipment layout includes:
- Primary Feeder: SREW Grizzly Feeder (GF-800 x 3000) - Controls flow to prevent jaw choking.
- Primary Crusher: SREW Heavy Duty Jaw Crusher (JS-2010) - Handles boulders up to 400mm.
- Secondary Stage: SREW Secondary Jaw Crusher (JS-3008) or Compact Cone Crusher (S-1000).
- Screening: S3-Deck Vibrating Screen (VS-1236) - Classifies sizes into 0-6mm, 6-12mm, and 12-20mm.
- Conveying: SREW heavy duty belt conveyor loop (widths 500mm and 650mm) with wear-resistant rubber splices.
2. Capital Expenditure (CAPEX) & Cost Breakdown Table
Below is a highly realistic capital expenditure ledger for deploying a turnkey 50 TPH stone crushing plant in India. Factory pricing excludes local shipping, foundation concrete, and GST.
| Equipment / Setup Phase | Specifications / Sizing | Estimated Cost (INR Lakhs) |
|---|---|---|
| Primary Grizzly & Feed Hopper | 3.5m³ Hopper + GF-800 x 3000 Feeder | ₹6.50 L |
| SREW Primary Jaw Crusher | Model JS-2010 (Feed opening 500x250mm) | ₹14.00 L |
| SREW Secondary Jaw Crusher | Model JS-3008 (Feed opening 750x200mm) | ₹11.50 L |
| Vibrating Screen & Structure | VS-1236 (3-Deck, 1.2m x 3.6m) | ₹7.80 L |
| Belt Conveyors Loop (5 Nos) | Heavy channel frames, standard motors | ₹5.20 L |
| Electrical Panel & Cabling | Semi-automated PLC panel + copper cables | ₹4.50 L |
| Total Machinery Cost | Turnkey OEM Setup | ₹49.50 Lakhs |
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