Manufactured Sand (M-Sand) has emerged as the ultimate eco-friendly alternative to depleting river sand. With absolute regulatory crackdowns on riverbed dredging, the demand for high-quality concrete and plaster sand has skyrocketed. A modern M-Sand plant utilizes dry or wet processing technology to produce aggregate sand matching IS-383 Zone II particle distribution guidelines. SREW's custom M-Sand setups, featuring proprietary VSI crushing technology, offer low CAPEX and quick ROI.
1. Essential Equipment Needed for M-Sand Production
To convert raw rock feed (usually 10-20mm grit) into NHAI-compliant plaster and concrete sand, a highly specific processing loop is required. SREW's M-Sand systems include:
- Primary Feed Hopper: Regulates the flow of 10-20mm aggregate feed.
- SREW VSI Crusher (Vertical Shaft Impactor): The core machine. It utilizes a rock-on-rock crushing action to shape particles perfectly.
- Vibrating Screen: Separates concrete sand, plaster sand, and oversize recycle lines.
- Wet Washing (Optional): SREW Sand Washing Plant or Hydrocyclone Classifier (for removing excess micro-fines under 75 microns).
2. Turnkey M-Sand Plant Setup Costs (50 TPH Sand Line)
This table outlines the machinery and configuration costs for a 50 TPH Manufactured Sand plant setup using SREW dry/wet processing technology.
| Equipment Component | Specifications / Sizing | Estimated Cost (INR Lakhs) |
|---|---|---|
| Feed Hopper & Conveyors | 5m³ Hopper + 650mm Feed Conveyors | ₹4.80 L |
| SREW VSI Crusher | VSI-8000 (Rock-on-rock cavity, 75 kW) | ₹18.50 L |
| SREW Gradation Screen | Model VS-1236 (3-Deck, high speed sand mesh) | ₹6.80 L |
| Hydrocyclone Sand Washer | SREW Series Sand Washer (Micro-fine recovery) | ₹11.00 L |
| PLC automated electrical panel | Fully integrated motor control center (MCC) | ₹3.80 L |
| Total Machinery Cost | Turnkey 50 TPH Sand Line | ₹44.90 Lakhs |
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